Solutions from a one-stop provider

We regard ourselves as a solution partner that assumes responsibility, supporting you from initial consultation and the planning phase right through to successful commissioning of the production line. We train your operating personnel, provide you with comprehensive technical documentation and continue to support you after commissioning with advice and practical help.

01

Plan

Consultation

We visit you on site, clarify requirements with regard to economic, structural and technical questions and determine the tasks involved.

Pre-planning

We create a planning concept, taking every interface into consideration and including information on necessary supply connections. We integrate the system drawing into the existing or planned production environment. On request, we act as the contact for architects and sub-suppliers and take charge of organising the material flow.

Planning

We create an implementation plan with detailed drawings and a detailed description of the project. Following customer approval, we appoint a project manager who takes charge of monitoring deadlines and coordinates the project as a permanent contact person.

Design

We develop and design everything in-house – both the electrical circuit diagrams and mechanical components and systems that are designed using 3D CAD technology. The experience of our design engineers ensures that individual components and assemblies fit together perfectly to form a fully functional system.

Production

We manufacture all systems and assemblies in our own production facilities. Individual assemblies are welded, fitted and painted in our facilities before final assembly. Control cabinets are constructed in our electrical department. The control cabinets are equipped and wired in a standardised manner pursuant to circuit diagrams.

Programming

We program the control of your automated production line. All process sequences that are timed or controlled by sensors are recorded in a system-specific PLC program. On request, we can also equip your system with a visualisation system that allows all settings to be realised either directly on a touchpanel or a PC interface. We can also integrate the visualisation system online into your production control if necessary.

02

D o

03

Act

Installation

We deliver your system in preassembled parts and have our experienced fitters install it on site to create a reliable production line. Following a test run and successful commissioning, we train your operating personnel on the system and provide you with comprehensive technical documentation in written and digital form.

Support

We continue to support you after your system has been commissioned. Should there be any disruptions or measures required to optimise processes, we will contact you via remote maintenance and guide you step by step to your goal. If necessary, we are more than happy to visit you personally.

Spare parts

We compile a spare parts offer for you which is tailored to your production line and which contains recommendations as to which spare parts you should keep in stock to avoid production downtimes.

Your partner for
individual solutions

Our strengths lie in our flexible attitude, many years of process experience and knowledge and skills to get to the heart of unusual and functional solutions. This means that we are your partner for special product solutions. Here are a few practical examples. Special solutions

From the black forest
to the entire world

Learn more about our individual custom-made products that we implement all around the world.

Our recipe for success
and your furture

We are always looking for experienced and skilled personnel in a variety of professions. We also offer apprenticeships, and holiday jobs and internships have a firm place in our enterprise.

Vacancies

New at Kallfass